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- #include "fault_check.h"
- #include "math_tools.h"
- #include "motor_control.h"
- #include "speed_sensor.h"
- #include "usart.h"
- #include "can.h"
- #include "MC_FOC_Driver.h"
- #include "MC_Globals.h"
- /*********************************局部函数定义*****************************/
- //速度传感器故障检测
- void MC_Fault_SpeedSensor_Process(TrueOrFalse_Flag_Struct_t IsStopFlag, MC_CadenceResult_Struct_t CadenceSensor, uint16_t MotorSpeed, MC_AssistRunMode_Struct_t AssistRunMode, MC_ErrorCode_Struct_t* p_MC_ErrorCode)
- {
- static uint32_t TrigTimeCnt_1 = 0;
- static uint32_t TrigTimeCnt_2 = 0;
- uint16_t DelayTime = 0;
-
- if(p_MC_ErrorCode->ERROR_Bit.Fault_SpeedSensor == 0)
- {
- if(AssistRunMode == MC_AssistRunMode_INVALID)
- {
- TrigTimeCnt_1 = HAL_GetTick();
- TrigTimeCnt_2 = HAL_GetTick();
- }
- //推行助力模式下,检测速度传感器是否产生信号变化
- else if(AssistRunMode == MC_AssistRunMode_WALK)
- {
- if((MotorSpeed > 50) && (IsStopFlag == TRUE))
- {
- DelayTime = 1650000 / MotorSpeed;//考虑前后齿比为0.8的情况下,轮子转一圈的时间为:60 / (电机转速 / (4.55 * 2.4) * 0.8) s, 延长2圈时间
- DelayTime = DelayTime < 2000 ? 2000 : DelayTime;
- if((HAL_GetTick() - TrigTimeCnt_1) > DelayTime)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_SpeedSensor = 1;
- return;
- }
- }
- else
- {
- TrigTimeCnt_1 = HAL_GetTick();
- }
- }
- //骑行状态下,检测速度传感器是否产生信号变化
- else
- {
- if((CadenceSensor.Cadence_Data >= 5) && (CadenceSensor.Cadence_Dir == MC_Cadence_Forward) && (IsStopFlag == TRUE))
- {
- DelayTime = 150000 / CadenceSensor.Cadence_Data;//考虑前后齿比为0.8的情况下,轮子转一圈的时间为:60 / (踏频 * 0.8) s, 延长2圈时间
- DelayTime = DelayTime < 2000 ? 2000 : DelayTime;
- if((HAL_GetTick() - TrigTimeCnt_2) > DelayTime)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_SpeedSensor = 1;
- return;
- }
- }
- else
- {
- TrigTimeCnt_2 = HAL_GetTick();
- }
- }
- }
- }
- //力矩传感器故障检测
- void MC_Fault_TorqueSensor_Process(uint16_t ADC_Data, MC_GearSt_Struct_t GearSt, MC_CadenceResult_Struct_t CadenceData, MC_ErrorCode_Struct_t* p_MC_ErrorCode)
- {
- static uint32_t TrigTimeCnt_1 = 0;
- static uint32_t TrigTimeCnt_2 = 0;
- static uint16_t TorqueArray[10] = {0};
- static uint32_t DiffSqrtResult = 0;
- uint16_t i;
- uint16_t DelayTime;
-
- if(HAL_GetTick() < 2000)
- {
- TrigTimeCnt_1 = HAL_GetTick();
- TrigTimeCnt_2 = HAL_GetTick();
- }
-
- #if INSERT_FAULT_TEST_FLAG //插入故障测试
- if(InsertFault_Flag == INSERT_FAULT_TORQUESENSOR_0)
- {
- ADC_Data = 0;
- }
- else if(InsertFault_Flag == INSERT_FAULT_TORQUESENSOR_4095)
- {
- ADC_Data = 4095;
- }
- else if(InsertFault_Flag == INSERT_FAULT_TORQUESENSOR_1500)
- {
- ADC_Data = 1500;
- }
- #endif
-
- for(i=0; i<(sizeof(TorqueArray) / 2 - 1); i++)
- {
- TorqueArray[i] = TorqueArray[i + 1];
- }
- TorqueArray[sizeof(TorqueArray) / 2 - 1] = ADC_Data;
-
- if(p_MC_ErrorCode->ERROR_Bit.Fault_TorqueSensor == 0)
- {
- DiffSqrtResult = GetStandardDeviation(TorqueArray, sizeof(TorqueArray) / 2);
- //传感器感应失效检测,进入助力模式、踏频正转大于10rpm、均方差值较小
- if(((GearSt != 0x22) && ((GearSt & 0x0F) != 0)) && (CadenceData.Cadence_Data > 10) && (CadenceData.Cadence_Dir == MC_Cadence_Forward) && (DiffSqrtResult < 5))
- {
- DelayTime = 15000 / CadenceData.Cadence_Data; //根据踏频计算踩踏1/4圈的时间,要考虑空踩情况
- DelayTime = (DelayTime < 250) ? 250 : DelayTime;
- if((HAL_GetTick() - TrigTimeCnt_1) > DelayTime)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_TorqueSensor = 1;
- return;
- }
- }
- else
- {
- TrigTimeCnt_1 = HAL_GetTick();
- }
- //传感器短路或开路检测
- if((ADC_Data < 50) || (ADC_Data > 4050))
- {
- if((HAL_GetTick() - TrigTimeCnt_2) > 200)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_TorqueSensor = 1;
- return;
- }
- }
- else
- {
- TrigTimeCnt_2 = HAL_GetTick();
- }
- }
- }
- //缺相检测
- void MC_Fault_PhaseLine_Process(FlagStatus Foc_Flag, uint16_t BusCurrent, uint16_t MotorSpeed, ADC_3ShuntCurrent_Struct_t Phase_Current, MC_ErrorCode_Struct_t* p_MC_ErrorCode)
- {
- static uint32_t TrigTimeCnt_PhaseA = 0;
- static uint32_t TrigTimeCnt_PhaseB = 0;
- static uint32_t TrigTimeCnt_PhaseC = 0;
-
- if(p_MC_ErrorCode->ERROR_Bit.Fault_PhaseLine == 0)
- {
- if((Foc_Flag == SET) && (BusCurrent > 1000) && (MotorSpeed > 100))
- {
- //A相电流
- if(abs(Phase_Current.uw_phase_a) < 100)
- {
- if((HAL_GetTick() - TrigTimeCnt_PhaseA) > 250)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_PhaseLine = 1;
- return;
- }
- }
- else
- {
- TrigTimeCnt_PhaseA = HAL_GetTick();
- }
- //B相电流
- if(abs(Phase_Current.uw_phase_b) < 100)
- {
- if((HAL_GetTick() - TrigTimeCnt_PhaseB) > 250)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_PhaseLine = 1;
- return;
- }
- }
- else
- {
- TrigTimeCnt_PhaseB = HAL_GetTick();
- }
- //C相电流
- if(abs(Phase_Current.uw_phase_c) < 100)
- {
- if((HAL_GetTick() - TrigTimeCnt_PhaseC) > 250)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_PhaseLine = 1;
- return;
- }
- }
- else
- {
- TrigTimeCnt_PhaseC = HAL_GetTick();
- }
- }
- else if(Foc_Flag == RESET)
- {
- TrigTimeCnt_PhaseA = HAL_GetTick();
- TrigTimeCnt_PhaseB = HAL_GetTick();
- TrigTimeCnt_PhaseC = HAL_GetTick();
- }
- }
- }
- //温度传感器故障检测
- void MC_Fault_NTCSensor_Process(uint8_t T_PCB_Result, uint8_t T_Roil_Result, MC_ErrorCode_Struct_t* p_MC_ErrorCode)
- {
- static uint32_t TrigTimeCnt_PCB = 0; //PCB NTC采集异常计时
- static uint32_t TrigTimeCnt_Roil = 0; //绕组 NTC采集异常计时
- static uint32_t NTC_Check_PeriodTimeCnt = 0; //NTC检测,母线电流采集周期
- static uint16_t NTC_Check_Count = 0;
- static uint32_t BusCurrentSum = 0;
- uint8_t BusCurrentAvg = 0;
- static uint8_t T_PCB_Old = 0;
- static uint8_t T_Roil_Old = 0;
-
- //为初始化预留1s
- if((HAL_GetTick() < 1000) || (MC_RunInfo.T_MCU > 90))//50度以上,不检测NTC故障
- {
- TrigTimeCnt_PCB = HAL_GetTick();
- TrigTimeCnt_PCB = HAL_GetTick();
- T_PCB_Old = T_PCB_Result;
- T_Roil_Old = T_Roil_Result;
-
- if(HAL_GetTick() < 1000)
- {
- NTC_Check_PeriodTimeCnt = HAL_GetTick();
- return;
- }
- }
-
- if(p_MC_ErrorCode->ERROR_Bit.Fault_NtcSensor == 0)
- {
- //PCB上NTC短路或开路检测,判断AD值是否为异常值
- if((T_PCB_Result < 20) || (T_PCB_Result > 140))//20:AD为3812,140:AD为227
- {
- if((HAL_GetTick() - TrigTimeCnt_PCB) > 200)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_NtcSensor = 1;
- return;
- }
- }
- else
- {
- TrigTimeCnt_PCB = HAL_GetTick();
- }
-
- //NTC短路或开路检测,判断AD值是否为异常值
- if(((T_Roil_Result < 20) || (T_Roil_Result > 140)) ||
- ((T_PCB_Result < 20) || (T_PCB_Result > 140))
- )
- {
- if((HAL_GetTick() - TrigTimeCnt_Roil) > 200)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_NtcSensor = 1;
- return;
- }
- }
- else
- {
- TrigTimeCnt_Roil = HAL_GetTick();
- }
-
- //NTC为固定值的检测,检测3min内母线电流平均值 > 5A 时的前后温差
- if((HAL_GetTick() - NTC_Check_PeriodTimeCnt) >= 100)
- {
- NTC_Check_PeriodTimeCnt = HAL_GetTick();
- BusCurrentSum += MC_RunInfo.BusCurrent >> 7;//按照mA / 128 判断,约0.1A
- NTC_Check_Count++;
- //采集100 * 2048 = 204.8s内母线电流平均值
- if(NTC_Check_Count >= 2048)
- {
- NTC_Check_Count = 0;
- BusCurrentAvg = BusCurrentSum >> 11;
- BusCurrentSum = 0;
- //平均电流超过5A,判断是否有温升
- if(BusCurrentAvg > 39) // 39 * 1.28 = 50
- {
- if((abs(T_PCB_Result - T_PCB_Old) < 2) || //PCB 温升低于5度
- (abs(T_Roil_Result - T_Roil_Old) < 2)) //绕组温升低于3度
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_NtcSensor = 1;
- return;
- }
- }
- T_PCB_Old = T_PCB_Result;
- T_Roil_Old = T_Roil_Result;
- }
- }
- }
- }
- //踏频传感器故障检测
- void MC_Fault_CadenceSensor_Process(uint16_t Torque, uint16_t BikeSpeed, MC_ErrorCode_Struct_t* p_MC_ErrorCode)
- {
- static uint8_t Hall_1_Trg = 0; //霍尔1信号变化标志
- static uint8_t Hall_1_Cont = 0;//霍尔1状态
- static uint32_t Hall_1_Fault_TrigTimeCnt = 0;
- static uint8_t Hall_2_Trg = 0; //霍尔2信号变化标志
- static uint8_t Hall_2_Cont = 0;//霍尔2状态
- static uint32_t Hall_2_Fault_TrigTimeCnt = 0;
- static uint8_t Hall_1_2_EQA_Flag = 1;
- static uint32_t Hall_1_2_EQA_TrigTimeCnt = 0;
- uint8_t Hall_1_State;
- uint8_t Hall_2_State;
-
- #if INSERT_FAULT_TEST_FLAG //模拟插入故障测试
- if(InsertFault_Flag == INSERT_FAULT_NC)
- {
- Hall_1_State = HAL_GPIO_ReadPin(CADENCE_1_GPIO_Port, CADENCE_1_Pin);
- Hall_2_State = HAL_GPIO_ReadPin(CADENCE_2_GPIO_Port, CADENCE_2_Pin);
- }
- else if(InsertFault_Flag == INSERT_FAULT_CADENCE_HALL1_OC)
- {
- Hall_1_State = 0x01;
- Hall_2_State = HAL_GPIO_ReadPin(CADENCE_2_GPIO_Port, CADENCE_2_Pin);
- }
- else if(InsertFault_Flag == INSERT_FAULT_CADENCE_HALL1_SC)
- {
- Hall_1_State = 0x00;
- Hall_2_State = HAL_GPIO_ReadPin(CADENCE_2_GPIO_Port, CADENCE_2_Pin);
- }
- #else
- Hall_1_State = HAL_GPIO_ReadPin(CADENCE_1_GPIO_Port, CADENCE_1_Pin);
- Hall_2_State = HAL_GPIO_ReadPin(CADENCE_2_GPIO_Port, CADENCE_2_Pin);
- #endif
- //更新霍尔1信号变化状态
- Hall_1_Trg = Hall_1_State ^ Hall_1_Cont;
- Hall_1_Cont = Hall_1_State;
- //更新霍尔2信号变化状态
- Hall_2_Trg = Hall_2_State ^ Hall_2_Cont;
- Hall_2_Cont = Hall_2_State;
- //更新霍尔1和霍尔2相同标志
- Hall_1_2_EQA_Flag = Hall_1_State ^ Hall_2_State;
-
- if(HAL_GetTick() < 1000)
- {
- Hall_1_Fault_TrigTimeCnt = HAL_GetTick();
- Hall_2_Fault_TrigTimeCnt = HAL_GetTick();
- Hall_1_2_EQA_TrigTimeCnt = HAL_GetTick();
- return;
- }
-
- if(p_MC_ErrorCode->ERROR_Bit.Fault_CadenceSensor == 0)
- {
- //两个霍尔传感器分别检测是否存在开路或短路
- if((Torque > 1000) && (BikeSpeed > 50))
- {
- //判断霍尔1
- if(Hall_1_Trg == 0)
- {
- if((HAL_GetTick() - Hall_1_Fault_TrigTimeCnt) > 300)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_CadenceSensor = 1;
- return;
- }
- }
- else
- {
- Hall_1_Fault_TrigTimeCnt = HAL_GetTick();
- }
- //判断霍尔2
- if(Hall_2_Trg == 0)
- {
- if((HAL_GetTick() - Hall_2_Fault_TrigTimeCnt) > 300)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_CadenceSensor = 1;
- return;
- }
- }
- else
- {
- Hall_2_Fault_TrigTimeCnt = HAL_GetTick();
- }
- //判断霍尔1和霍尔2黏连
- if(Hall_1_2_EQA_Flag == 0)
- {
- if((HAL_GetTick() - Hall_1_2_EQA_TrigTimeCnt) > 300)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_CadenceSensor = 1;
- return;
- }
- }
- else
- {
- Hall_1_2_EQA_TrigTimeCnt = HAL_GetTick();
- }
- }
- else
- {
- Hall_1_Fault_TrigTimeCnt = HAL_GetTick();
- Hall_2_Fault_TrigTimeCnt = HAL_GetTick();
- Hall_1_2_EQA_TrigTimeCnt = HAL_GetTick();
- }
- }
- }
- //指拨故障检测
- void MC_Fault_GasSensor_Process(uint16_t ADC_Data, MC_ErrorCode_Struct_t* p_MC_ErrorCode)
- {
- //开路检测
- //...
-
- //短路检测
- //...
- }
- //MOS短路检测
- void MC_Fault_MOS_Process(ADC_3ShuntCurrent_Struct_t ShuntCurrent, MC_ErrorCode_Struct_t* p_MC_ErrorCode)
- {
- static uint32_t TrigTimeCnt_A = 0;
- static uint32_t TrigTimeCnt_B = 0;
- static uint32_t TrigTimeCnt_C = 0;
-
- if(FOC_Status != FOC_Status_RUN)
- {
- TrigTimeCnt_A = HAL_GetTick();
- TrigTimeCnt_B = HAL_GetTick();
- TrigTimeCnt_C = HAL_GetTick();
- return;
- }
-
- if(p_MC_ErrorCode->ERROR_Bit.Fault_MOS == 0)
- {
- //A相MOS短路
- if(abs(ShuntCurrent.uw_phase_a) > 20000)
- {
- if((HAL_GetTick() - TrigTimeCnt_A) > 200)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_MOS = 1;
- return;
- }
- }
- else
- {
- TrigTimeCnt_A = HAL_GetTick();
- }
- //B相MOS短路
- if(abs(ShuntCurrent.uw_phase_b) > 20000)
- {
- if((HAL_GetTick() - TrigTimeCnt_B) > 200)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_MOS = 1;
- return;
- }
- }
- else
- {
- TrigTimeCnt_B = HAL_GetTick();
- }
- //C相MOS短路
- if(abs(ShuntCurrent.uw_phase_c) > 20000)
- {
- if((HAL_GetTick() - TrigTimeCnt_C) > 200)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_MOS = 1;
- return;
- }
- }
- else
- {
- TrigTimeCnt_C = HAL_GetTick();
- }
- }
- }
- //TE故障检测
- void MC_Fault_TE_Process(MC_TE_SensorStatus_Struct_t* p_MC_TE_SensorStatus, TrueOrFalse_Flag_Struct_t ComOK_Flag, MC_ErrorCode_Struct_t* p_MC_ErrorCode)
- {
- static uint32_t TrigTimeCnt_Com = 0;
- static uint32_t TrigTimeCnt_Sensor = 0;
- static uint32_t DelayTimeCnt_Sensor = 0;
- static FlagStatus SensorCheckFault_Falg = RESET;
- static FlagStatus TE_ComFault_Flag = RESET;
-
- //传感器检测异常判断
- if(SensorCheckFault_Falg == RESET)
- {
- if((p_MC_TE_SensorStatus->TE_ErrorCode.Code != 0) || (p_MC_TE_SensorStatus->MCU_Voltage > 3800)) //存在传感器检测异常,或主MCU工作电压大于4.2V
- {
- if((HAL_GetTick() - TrigTimeCnt_Sensor) > 1000)
- {
- SensorCheckFault_Falg = SET;
- }
- }
- else
- {
- TrigTimeCnt_Sensor = HAL_GetTick();
- }
- }
- //传感器检测异常恢复判断
- else
- {
- if((p_MC_TE_SensorStatus->TE_ErrorCode.Code == 0) && (p_MC_TE_SensorStatus->MCU_Voltage < 3600))
- {
- if((HAL_GetTick() - DelayTimeCnt_Sensor) > 1000)
- {
- SensorCheckFault_Falg = RESET;
- }
- }
- else
- {
- DelayTimeCnt_Sensor = HAL_GetTick();
- }
- }
-
- //TE通信异常判断
- if(TE_ComFault_Flag == RESET)
- {
- if(ComOK_Flag == FALSE)
- {
- if((HAL_GetTick() - TrigTimeCnt_Com) > 3000)
- {
- TE_ComFault_Flag = SET;
- }
- }
- else
- {
- TrigTimeCnt_Com = HAL_GetTick();
- }
- }
- //TE通信异常恢复判断
- else
- {
- if(ComOK_Flag == TRUE)
- {
- TE_ComFault_Flag = RESET;
- }
- }
-
- //故障码输出
- if((SensorCheckFault_Falg == RESET) && (TE_ComFault_Flag == RESET))
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_MCU = 0;
- }
- else
- {
- if(SensorCheckFault_Falg == SET)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_Circuit = 1; //认为电路故障
- }
- if(TE_ComFault_Flag == SET) //认为MCU故障
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_MCU = 1;
- }
- }
- }
- void MC_Fault_Circuit_Process(MC_ErrorCode_Struct_t* p_MC_ErrorCode)
- {
- static uint32_t PeriodTimeCnt = 0;
- static uint32_t C31_SC_TrigTimeCnt = 0;//C32 短路判断计时
- static uint32_t PowerDriver_TrigTimeCnt = 0; //驱动电源判断计时
-
- //为初始化预留3s
- if(HAL_GetTick() < 5000)
- {
- PeriodTimeCnt = HAL_GetTick();
- C31_SC_TrigTimeCnt = HAL_GetTick();
- PowerDriver_TrigTimeCnt = HAL_GetTick();
- return;
- }
-
- //C31(GearSensor)短路检测
- if(HAL_GPIO_ReadPin(GPIOC, GPIO_PIN_15) == GPIO_PIN_RESET)
- {
- if((HAL_GetTick() - C31_SC_TrigTimeCnt) > 5000)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_Circuit = 1;
- }
- }
- else
- {
- C31_SC_TrigTimeCnt = HAL_GetTick();
- }
-
- //MOS驱动电源异常检测
- if((FOC_Status == FOC_Status_RUN) &&
- (MC_CalParam.AssistRunMode != MC_AssistRunMode_INVALID) &&
- (MC_CalParam.Foc_Flag == SET) &&
- ((MC_CalParam.Ref_Speed > 100) || (MC_CalParam.Ref_Torque > 100))
- )
- {
- if((MC_RunInfo.MotorSpeed < 5) && (MC_RunInfo.BusCurrent < 2000))
- {
- if((HAL_GetTick() - PowerDriver_TrigTimeCnt) > 3000)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_Circuit = 1;
- }
- }
- else
- {
- PowerDriver_TrigTimeCnt = HAL_GetTick();
- }
- }
- else
- {
- PowerDriver_TrigTimeCnt = HAL_GetTick();
- }
-
- //以下指令执行周期20ms
- if((HAL_GetTick() - PeriodTimeCnt) >= 20)
- {
- PeriodTimeCnt = HAL_GetTick();
-
- //检测母线电流和相电流是否为异常
- static uint8_t i = 0, CurrentFaultCount = 0;
- static uint32_t BusCurrent_Flt = 0, PhasesCurrentA_Flt = 0, PhasesCurrentB_Flt = 0, PhasesCurrentC_Flt = 0;
- #if 1 //正常运行
- BusCurrent_Flt += ADC1_Result_Filt[ADC1_RANK_CURRENT];
- #elif 1 //模拟母线电流采样为固定值
- BusCurrent_Flt += 2048;
- #endif
- PhasesCurrentA_Flt += ADC2_Result_Filt[ADC2_RANK_CURRENT_A];
- PhasesCurrentB_Flt += ADC2_Result_Filt[ADC2_RANK_CURRENT_B];
- PhasesCurrentC_Flt += ADC2_Result_Filt[ADC2_RANK_CURRENT_C];
- i++;
- if(i >= 32) //计算20 * 32 ms内的平均值
- {
- i = 0;
-
- if((((BusCurrent_Flt >> 5) < 500) || (BusCurrent_Flt >> 5) > 4000) ||//母线电流采样异常
- (((PhasesCurrentA_Flt >> 5) < 8000) || ((PhasesCurrentA_Flt >> 5) > 60000)) || //A相电流采样异常
- (((PhasesCurrentB_Flt >> 5) < 8000) || ((PhasesCurrentB_Flt >> 5) > 60000)) || //B相电流采样异常
- (((PhasesCurrentC_Flt >> 5) < 8000) || ((PhasesCurrentC_Flt >> 5) > 60000)) //C相电流采样异常
- )
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_Circuit = 1;
- }
-
- if((IqFdbFlt >> 10) > 200)
- {
- if(((BusCurrent_Flt >> 5) - uw_current_offset) < 50) //50对应的母线电流约1.2A
- {
- CurrentFaultCount++;
- if(CurrentFaultCount > 10)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_Circuit = 1;
- CurrentFaultCount = 0;
- }
- }
- else
- {
- CurrentFaultCount = 0;
- }
- }
- else
- {
- CurrentFaultCount = 0;
- }
- BusCurrent_Flt = 0;
- PhasesCurrentA_Flt = 0;
- PhasesCurrentB_Flt = 0;
- PhasesCurrentC_Flt = 0;
- }
-
- //静止状态,检测母线电流和相电流是否随机跳动
- static uint8_t j = 0;
- static uint16_t BusCurrent_Array[50], PhaseCurrentA_Array[50], PhaseCurrentB_Array[50], PhaseCurrentC_Array[50];
- static uint32_t DiffSqrtResult_BusCurrent = 0, DiffSqrtResult_PhaseA = 0, DiffSqrtResult_PhaseB = 0, DiffSqrtResult_PhaseC = 0;
- static uint32_t DelayTimeCnt = 0;
- if((MC_RunInfo.GearSt == 0) && (MC_RunInfo.MotorSpeed == 0))
- {
- if((HAL_GetTick() - DelayTimeCnt) > 3000) // 由运动转为静止3s后进行判断
- {
- BusCurrent_Array[j] = ADC1_Result_Filt[ADC1_RANK_CURRENT];
- PhaseCurrentA_Array[j] = ADC2_Result_Filt[ADC2_RANK_CURRENT_A];
- PhaseCurrentB_Array[j] = ADC2_Result_Filt[ADC2_RANK_CURRENT_B];
- PhaseCurrentC_Array[j] = ADC2_Result_Filt[ADC2_RANK_CURRENT_C];
- j++;
- if(j >= 50)
- {
- j = 0;
- //计算均方差值
- DiffSqrtResult_BusCurrent = GetStandardDeviation(BusCurrent_Array, 50);
- DiffSqrtResult_PhaseA = GetStandardDeviation(PhaseCurrentA_Array, 50);
- DiffSqrtResult_PhaseB = GetStandardDeviation(PhaseCurrentB_Array, 50);
- DiffSqrtResult_PhaseC = GetStandardDeviation(PhaseCurrentC_Array, 50);
- if((DiffSqrtResult_BusCurrent > 500) || //母线电流采集异常变化
- ((DiffSqrtResult_PhaseA > 12000) || (DiffSqrtResult_PhaseB > 12000) || (DiffSqrtResult_PhaseC > 12000)) //相线电流采集异常变化
- )
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_Circuit = 1;
- }
- }
- }
- }
- else
- {
- j = 0;
- DelayTimeCnt = HAL_GetTick();
- }
- }
- }
- /***********************全局函数定义***********************/
- //霍尔传感器故障检测
- void MC_Fault_HallSensor_Process(MC_HallSensorStatus_Struct_t HallSensorStatus, MC_ErrorCode_Struct_t* p_MC_ErrorCode)
- {
- static TrueOrFalse_Flag_Struct_t IsFirstEnterFlag = TRUE;
- static uint32_t TrigTimeCnt_1 = 0;//用于检测霍尔全部短路或开路检测延时判断
- static uint8_t HallGroupOldBak[6];//用于单个霍尔故障判断霍尔状态缓存
- static uint8_t Count = 0;
- static uint32_t TrigCnt_2 = 0;//用于单个霍尔故障次数计数
-
- if(IsFirstEnterFlag == TRUE)
- {
- TrigTimeCnt_1 = HAL_GetTick();
- memset(HallGroupOldBak, HallSensorStatus.HallGropuStatus_Old, sizeof(HallGroupOldBak));
- IsFirstEnterFlag = FALSE;
- }
-
- if(p_MC_ErrorCode->ERROR_Bit.Fault_HallSensor == 0)
- {
- //霍尔传感器全部短路或开路检测
- if((HallSensorStatus.HallGropuStatus == 0x00) || (HallSensorStatus.HallGropuStatus == 0x07))
- {
- if((HAL_GetTick() - TrigTimeCnt_1) > 200)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_HallSensor = 1;
- return;
- }
- }
- else
- {
- TrigTimeCnt_1 = HAL_GetTick();
- }
-
- //相邻黏连检测和单个短、开路检测
- if(HallSensorStatus.HallGropuStatus != HallSensorStatus.HallGropuStatus_Old)
- {
- HallGroupOldBak[Count++] = HallSensorStatus.HallGropuStatus;
- if(Count >= 6)
- {
- Count = 0;
- //检测是否有霍尔异常
- if(CheckIsHasDouble(HallGroupOldBak, sizeof(HallGroupOldBak)) == TRUE)
- {
- TrigCnt_2++;
- }
- else
- {
- TrigCnt_2 = 0;
- }
- if(TrigCnt_2 > 20)
- {
- p_MC_ErrorCode->ERROR_Bit.Fault_HallSensor = 1;
- return;
- }
- }
- }
- }
- }
- //故障检测
- void MC_Fault_Check_Process(void)
- {
- //速度传感器故障检测
- if(MC_WorkMode == MC_WorkMode_Run)
- {
- MC_Fault_SpeedSensor_Process(MC_SpeedSensorData.IsStopFlag, MC_CadenceResult, MC_RunInfo.MotorSpeed, MC_CalParam.AssistRunMode, &MC_ErrorCode);
- }
- //力矩传感器故障检测
- MC_Fault_TorqueSensor_Process(ADC1_Result[ADC1_RANK_TORQUE_SENSOR], MC_ControlCode.GearSt, MC_CadenceResult, &MC_ErrorCode);
-
- //相线故障检测
- MC_Fault_PhaseLine_Process(MC_CalParam.Foc_Flag, MC_RunInfo.BusCurrent, MC_RunInfo.MotorSpeed, ADC_3ShuntCurrent_RMSValue, &MC_ErrorCode);
- //温度传感器故障检测
- MC_Fault_NTCSensor_Process(MC_RunInfo.T_PCB, MC_RunInfo.T_Roil, &MC_ErrorCode);
- //踏频传感器故障检测
- MC_Fault_CadenceSensor_Process(ADC_SensorData.TorqueSensor, MC_RunInfo.BikeSpeed, &MC_ErrorCode);
- //指拨故障检测
- MC_Fault_GasSensor_Process(ADC1_Result[ADC1_RANK_GAS], &MC_ErrorCode);
- //MOS故障检测
- MC_Fault_MOS_Process(ADC_3ShuntCurrent_RMSValue, &MC_ErrorCode);
- //TE故障检测
- MC_Fault_TE_Process(&MC_TE_SensorStatus, IsComOK_TE, &MC_ErrorCode);
-
- //电路故障检测
- MC_Fault_Circuit_Process(&MC_ErrorCode);
- }
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